Cobot-Supported Small Batch Welding Cell
A cobot-assisted small-batch welding cell combines a collaborative lightweight robot with a manually programmable welding cell on mobile plates. This enables flexible adaptation to changing product portfolios and increases cost-effectiveness.
Physicochemical Mechanism of Action
A cobot-assisted small-batch welding cell combines a collaborative lightweight robot (cobot) with a manually programmable welding cell on mobile plates. The cobot performs the welding operations, while the human operator takes over programming and adaptation to different product models.
Metallurgical Relevance & Welding Risks
The flexibility of this cell allows quick adaptation to different welding requirements, which is especially important for changing small batches. However, the programming and calibration of the cobot must be done carefully to ensure consistent welding quality. Misconfigurations can lead to inaccurate welds or cracks.
Workshop Practice & Instructions
To ensure successful implementation of a cobot-assisted small-batch welding cell, the following steps should be observed:
1. Cobot Programming: The operator must manually program the cobot for each new series type to ensure correct position and movement.
2. Calibration of the Welding Cell: The welding cell must be calibrated regularly to ensure that welding parameters (temperature, pressure, time) are optimally set.
3. Monitoring and Adjustment: During operation, the human operator should constantly monitor and make quick adjustments as needed to avoid quality issues.