← Glossary

Throat thickness

Throat thickness is the minimum height of the triangle that fits into the cross-section of a fillet weld. It determines the minimum weld size and affects the strength and toughness of the joint.

Physical-Chemical Mechanism

Throat thickness is a geometric dimension that defines the cross-section of a fillet weld. It influences welding by affecting distortion and cooling of the material.

Metallurgical Relevance & Welding Risks

Too thin a throat can lead to fracture and cracks because the material is not strong enough. Too thick a throat increases stress in the weld and raises the risk of hot cracking and weld defects.

Shop Practice & Instructions

For a safe fillet weld, the throat thickness should be at least 1.5 times the thickness of the thinner member. For high-carbon steel (e.g., >0.6% C), it should be at least 2 times the thickness. Always check specific requirements and prepare carefully before welding.

MetallurgieSchweißtechnik

AI Transparency (EU AI Act): Created on the basis of our own many years of practical experience in welding technology, with the help of AI, and reviewed editorially.

© 2026 Welder-World. All content is for training and continuing education and does not replace a certified welding procedure specification.