← Glossary

Interpass lack of fusion

An interpass lack of fusion develops between successive passes of a multi-run weld when the prior bead surface is insufficiently remelted or contaminated by slag.

Interpass lack-of-fusion defects occur when the previous weld layer isn't cleanly melted. This results in poor bonding between layers, weakening the weld and potentially leading to cracks. Make sure you thoroughly remove slag from intermediate layers and apply enough heat so the new layer properly fuses with the old one. Otherwise, the weld won't hold up over time.

MetallurgieSchweißtechnik

AI Transparency (EU AI Act): Created on the basis of our own many years of practical experience in welding technology, with the help of AI, and reviewed editorially.

© 2026 Welder-World. All content is for training and continuing education and does not replace a certified welding procedure specification.