← Glossary

Residual Gas Desorption Rate

The residual gas desorption rate indicates how quickly gases like hydrogen or oxygen are released from the metal structure when temperature rises. A high desorption rate can cause stress in the workpiece and lead to cracks.

Physicochemical mechanism of action

At elevated temperatures, gases such as hydrogen or oxygen dissolve out of the metal structure. These released gases can be converted into stresses that arise in the workpiece.

Metallurgical relevance & risks in welding

A high residual gas desorption rate can lead to increased stresses, especially when the metal is under pressure. This can result in cracks or distortion in the workpiece. This is particularly important in high-pressure connections or with metals having high gas content.

Workshop practice & instructions

To minimize the risks of residual gas desorption, welding should be performed under low stress and pressure. For metals with high gas content, slow cooling is recommended to keep desorption under control. The maximum temperature during welding should be kept as low as possible to reduce the desorption rate.

MetallurgieSchweißtechnik

AI Transparency (EU AI Act): Created on the basis of our own many years of practical experience in welding technology, with the help of AI, and reviewed editorially.

© 2026 Welder-World. All content is for training and continuing education and does not replace a certified welding procedure specification.