← Glossary

Resistance butt welding

A joining process where workpieces are pressed end-to-end and welded via electrical resistance heating. It serves the efficient continuous production of wires and profiles.

In resistance welding, you press the parts between two electrodes and run a strong current through the contact point. The contact resistance heats the material there so much that it melts and welds the parts together. Be careful not to overdo the current, otherwise material will splatter or the electrodes will burn in. If the current is too weak, you won't weld properly and the joint won't hold. The electrodes and joint surfaces must be clean and grease-free, otherwise heat transfer will be uneven and you won't get a clean weld.

MetallurgieSchweißtechnik

AI Transparency (EU AI Act): Created on the basis of our own many years of practical experience in welding technology, with the help of AI, and reviewed editorially.

© 2026 Welder-World. All content is for training and continuing education and does not replace a certified welding procedure specification.