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Root radius

The root radius is the radius of the transition from the weld to the base metal surface. It reduces stress concentrations and improves load capacity.

Physico-chemical mechanism of action

The root radius enlarges the transition area between the weld and the metal. This minimizes local stresses because the load is distributed over a larger area.

Metallurgical relevance & risks when welding

A root radius that is too small can lead to high local stresses, which can cause cracks and wear problems under load. A radius that is too large can reduce strength and alter the microstructure.

Workshop practice & instructions

For optimal load-bearing capacity, the root radius should be at least 1.5 to 2 mm for processes like MIG or TIG. For joint types like hollow welds, a radius of 3 to 4 mm is recommended.

MetallurgieSchweißtechnik

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